Manufacturing

A shop floor built for short runs and tall parts.

Our Ajax facility cuts, laminates, coats and finishes expanded polystyrene under one roof — no outsourced steps, no handoff delays.

Capabilities

Processes under our roof

Each job is routed through only the steps it needs, which is why a simple packaging insert and a fully coated film prop can share the same schedule.

Multi-axis hot-wire profiling for moldings, tapers, radii and sculpted shapes with clean, sealed cut faces.

Router work for cavities, pockets, lettering and three-dimensional carved geometry.

Adhesive lamination of blocks and sheets to build oversized parts well beyond standard block dimensions.

Mesh-and-coating hard shells, sanded surfaces and paint-ready primer for durable, handleable parts.

EPS grades from light void-fill densities up to high-density structural billet, matched to the load case.

Nesting, offcut reuse and EPS recycling keep scrap and unit cost down on production runs.

Shop specs

Working to an unusual spec? Call the shop at 905-683-3520 and we'll tell you straight whether foam is the right material for it.

Send dimensions, quantities and your target date. We'll confirm material, process and pricing.